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Locking Assembly

What is a Locking Assembly?

A locking assembly is a high-precision mechanical component designed to connect hubs and shafts without the need for keys, splines, or tapered bushes. It provides a friction-based, backlash-free connection that is ideal for applications requiring high torque transmission, easy mounting, and dismounting. Locking assemblies are widely used in industries such as manufacturing, mining, conveyor systems, and renewable energy.

Key Features of Our Locking Assemblies

  • Zero Backlash: Ensures smooth operation and precise positioning.
  • High Torque Transmission: Capable of handling heavy loads without slippage.
  • Easy Installation and Removal: Simplifies maintenance and reduces downtime.
  • No Keyways or Splines: Eliminates stress concentrations and extends component life.
  • Compensation for Tolerances: Accommodates minor deviations in shaft and hub dimensions.
  • Corrosion Resistance: Available in materials like stainless steel for harsh environments.
  • Customizable Sizes: Offered in a range of diameters and lengths to fit various applications.

Technical Specifications

Our locking assemblies are engineered to meet international standards, including ISO and DIN specifications. Below is a detailed table of product parameters for common models.

Model Number Shaft Diameter Range (mm) Hub Bore Range (mm) Max Torque (Nm) Max Speed (RPM) Material Operating Temperature (°C)
LA-1020 20 - 50 25 - 55 500 4000 Carbon Steel -20 to 120
LA-1040 40 - 80 45 - 85 1200 3500 Stainless Steel -30 to 150
LA-1060 60 - 100 65 - 105 2500 3000 Alloy Steel -40 to 200
LA-1080 80 - 120 85 - 125 4000 2500 Carbon Steel with Coating -20 to 180
LA-1100 100 - 150 105 - 155 6000 2000 Stainless Steel -30 to 160

Installation Guidelines

  1. Ensure the shaft and hub surfaces are clean and free of debris.
  2. Apply a thin layer of oil to the threads and contact surfaces for easier assembly.
  3. Position the locking assembly onto the shaft and align it with the hub.
  4. Tighten the screws gradually and evenly in a cross pattern to the recommended torque value.
  5. Verify the connection by checking for any movement or slippage under light load.

FAQ: Common Questions About Locking Assemblies

What is the primary advantage of using a locking assembly over traditional keyed connections?
Locking assemblies eliminate the need for keyways, which reduces stress concentrations and minimizes wear. They provide a more uniform load distribution, higher torque capacity, and allow for easier adjustment and maintenance compared to keyed connections.

Can locking assemblies be used in high-temperature environments?
Yes, many of our locking assemblies are designed to operate in temperatures up to 200°C, depending on the material. For instance, models made from alloy steel or with special coatings can withstand extreme conditions without loss of performance.

How do I select the right locking assembly for my application?
Consider factors such as shaft diameter, hub bore, required torque, operational speed, and environmental conditions. Our technical team can assist with selection based on your specific parameters to ensure optimal performance.

Are locking assemblies reusable?
Yes, locking assemblies are designed for multiple uses. They can be dismounted and remounted without significant wear, making them cost-effective for applications requiring frequent adjustments or maintenance.

What maintenance is required for locking assemblies?
Regular inspection for signs of wear, corrosion, or loosening is recommended. Ensure screws are tightened to the specified torque during routine maintenance. In corrosive environments, consider stainless steel models or apply protective coatings.

Do locking assemblies work on tapered shafts?
While primarily designed for cylindrical shafts, some specialized locking assemblies can accommodate tapered shafts. Please contact our support team for custom solutions based on your shaft geometry.

What is the maximum speed at which locking assemblies can operate?
The maximum speed varies by model, ranging from 2000 to 4000 RPM as shown in the technical table. Always refer to the product specifications and ensure the assembly is within the safe operating range to prevent centrifugal forces from affecting performance.

Can locking assemblies be used in underwater applications?
Yes, with appropriate materials such as stainless steel and corrosion-resistant coatings, locking assemblies can function in submerged or high-moisture environments. Specify your conditions when ordering to receive a suitable product.

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