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Timing Pulley And Tooth Bar/Plate

What are Timing Pulley and Tooth Bar/Plate?

Timing Pulleys and Tooth Bars/Plates are precision-engineered components used in synchronous drive systems to ensure accurate power transmission and positioning. The timing pulley features teeth that mesh with the teeth on a timing belt, providing a non-slip, efficient transfer of motion. Tooth Bars or Plates, often referred to as rack and pinion components, consist of a linear bar with teeth that engage with a gear (pinion) to convert rotational motion into linear motion or vice versa. These products are essential in industries requiring high precision, such as robotics, CNC machinery, automotive systems, and packaging equipment.

Key Features of Our Timing Pulley and Tooth Bar/Plate

  • High-strength materials: Made from aluminum, steel, or stainless steel for durability and corrosion resistance.
  • Precision machining: Teeth are accurately cut to ensure smooth engagement with belts or gears, reducing noise and wear.
  • Wide range of sizes: Available in various pitches (e.g., GT2, GT3, HTD, MXL) and tooth counts to fit diverse applications.
  • Customizable options: Can be manufactured with specific bore sizes, keyways, or flanges based on customer requirements.
  • Low maintenance: Designed for long service life with minimal lubrication needs.
  • Compatibility: Works seamlessly with standard timing belts and gear systems for easy integration.

Product Parameters for Timing Pulley

Parameter Description Common Values
Pitch Distance between adjacent teeth 2mm, 3mm, 5mm, 8mm (e.g., GT2, MXL)
Number of Teeth Total teeth on the pulley 10T to 120T (customizable)
Bore Diameter Inner hole size for shaft mounting 5mm to 20mm (standard), up to 50mm (custom)
Material Construction material Aluminum 6061, Steel 1045, Stainless Steel 304
Width Pulley face width 6mm to 20mm (varies with belt type)
Flange Type Presence of side flanges to guide the belt Flanged or Non-flanged

Product Parameters for Tooth Bar/Plate

Parameter Description Common Values
Module/Pitch Tooth size standard Module 1, 1.5, 2; Pitch 2mm, 3mm
Length Total length of the bar/plate 100mm to 2000mm (standard), custom lengths available
Width Width of the tooth surface 10mm to 50mm
Height Overall height including teeth and base 15mm to 40mm
Material Construction material Carbon Steel, Stainless Steel, Aluminum
Mounting Holes Pre-drilled holes for installation M4, M5, M6 threads or through holes

Applications of Timing Pulley and Tooth Bar/Plate

These components are widely used in various industries for precise motion control. Common applications include:

  • CNC machines: For accurate axis movement and positioning.
  • Robotics: In robotic arms and actuators for smooth linear and rotational motion.
  • Automotive systems: In timing engines, conveyor systems, and seat adjustments.
  • Packaging equipment: To synchronize belts and drives in packaging lines.
  • 3D printers: For precise movement of print heads and beds.
  • Textile machinery: In looms and spinning machines for controlled motion.

FAQ: Timing Pulley and Tooth Bar/Plate

What is the difference between a timing pulley and a tooth bar/plate?
A timing pulley is a rotary component with teeth that engage with a timing belt to transmit motion, while a tooth bar or plate is a linear component with teeth that mesh with a gear (pinion) to convert rotational motion into linear motion or vice versa.

How do I choose the right pitch for my timing pulley or tooth bar?
Select the pitch based on your system requirements, such as load capacity, speed, and compatibility with existing belts or gears. Common pitches like GT2 or MXL are suited for light loads, while HTD pitches handle heavier loads. Consult technical specifications or our support team for guidance.

Can these components be customized for specific applications?
Yes, we offer customization options including bore size, number of teeth, material type, and length. Provide your requirements, and we can manufacture parts to fit your exact needs.

What materials are best for high-temperature environments?
Stainless steel or heat-treated steel is recommended for high-temperature applications due to their resistance to thermal expansion and corrosion. Aluminum is lighter but may not perform as well under extreme heat.

How do I maintain timing pulleys and tooth bars/plates?
Regular inspection for wear, proper lubrication (if required), and ensuring alignment can extend lifespan. Avoid over-tensioning belts and clean teeth to prevent debris buildup.

Are these products compatible with other brand components?
Yes, our products are designed to standard specifications (e.g., ISO, ANSI) and are compatible with most timing belts and gears from major brands. Always verify pitch and tooth profile for seamless integration.

What is the typical lead time for custom orders?
Lead times vary based on complexity and quantity, but standard custom orders usually ship within 2-4 weeks. Rush options may be available upon request.

How do I install a timing pulley or tooth bar/plate?
For pulleys, mount them on the shaft using set screws or keys, ensuring proper alignment. For tooth bars, secure them to a flat surface using mounting holes and align with the engaging gear. Follow manufacturer guidelines for tension and spacing.

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