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Sprocket

What is a Sprocket?

A sprocket is a profiled wheel with teeth that mesh with a chain, track, or other perforated or indented material. It is a critical component in various mechanical systems, providing efficient power transmission and motion control. Sprockets are commonly used in bicycles, motorcycles, industrial machinery, and conveyor systems, offering reliability and precision in transferring rotational force.

Key Product Parameters of Our Sprockets

Our sprockets are engineered to meet high standards of durability and performance. Below are the detailed parameters that define our product range.

Material Specifications

  • Material Grade: High-carbon steel, stainless steel, or heat-treated alloy steel, depending on application requirements.
  • Hardness: 40-60 HRC (Rockwell C scale) for enhanced wear resistance.
  • Surface Treatment: Options include zinc plating, black oxide coating, or powder coating for corrosion protection.
  • Weight: Varies from 0.1 kg to 50 kg, tailored to load-bearing needs.

Dimensional Parameters

Parameter Range Description
Number of Teeth 10 to 100 teeth Determines the speed ratio and torque transmission; higher teeth count for slower speed and higher torque.
Pitch Diameter 20 mm to 500 mm The diameter of the pitch circle where the chain engages; affects compatibility with chains.
Bore Size 5 mm to 100 mm Inner diameter for mounting on shafts; customizable with keyways or set screws.
Chain Pitch 6.35 mm to 50.8 mm Distance between chain rollers; must match the chain type for proper meshing.
Width 5 mm to 100 mm Thickness of the sprocket, influencing strength and alignment with chains.

Performance Specifications

  • Max RPM: Up to 5000 RPM, depending on size and material, ensuring high-speed operation without failure.
  • Load Capacity: Supports loads from 100 N to 20,000 N, designed for light-duty to heavy-duty applications.
  • Temperature Range: Operates from -40°C to 200°C, suitable for extreme environments.
  • Noise Level: Below 70 dB in standard conditions, reducing operational noise.

Sprocket FAQ: Common Questions Answered

What types of chains are compatible with your sprockets?
Our sprockets are compatible with various chain types, including roller chains, silent chains, and leaf chains. Ensure the chain pitch and width match the sprocket specifications for optimal performance.

How do I determine the correct sprocket size for my application?
Calculate based on the desired speed ratio, torque requirements, and chain pitch. Use the formula: Number of Teeth = (Desired Ratio) × (Driving Sprocket Teeth). Consult our sizing guide or contact support for assistance.

What maintenance is required for sprockets?
Regular lubrication with chain oil, inspection for wear (e.g., tooth deformation), and cleaning to remove debris. Replace sprockets if wear exceeds 5% of original tooth dimensions to prevent chain slippage.

Can sprockets be customized for specific needs?
Yes, we offer customization in materials, bore sizes, keyways, and special coatings. Provide your application details for a tailored solution.

What is the average lifespan of a sprocket?
Lifespan varies with usage; under normal conditions, it ranges from 10,000 to 50,000 hours. Factors like load, speed, and maintenance affect durability.

Are your sprockets resistant to corrosion?
Yes, with options like stainless steel or coated finishes, our sprockets resist corrosion in humid or chemical environments. Specify your needs during selection.

How do I install a sprocket properly?
Align the sprocket with the shaft, secure it using appropriate fasteners (e.g., set screws or keys), and ensure the chain is tensioned correctly. Refer to installation manuals for step-by-step guidance.

What industries commonly use your sprockets?
They are widely used in automotive, manufacturing, agriculture, and robotics industries for applications like conveyor systems, drives, and precision machinery.

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Raydafon Group's Sprocket Return Idler Horizontal Curve ensures smooth conveyor operation with durable materials and precision engineering, ideal for industrial users seeking reliability and efficiency to boost productivity and minimize downtime.
STL Double Single Sprockets

STL Double Single Sprockets

Experience superior performance with Raydafon Group's STL Double Single Sprockets, designed for industrial machinery to ensure durability and precision. Ideal for engineers and manufacturers, these sprockets reduce downtime and enhance efficiency, offering unmatched quality and reliability.
BTL Sprockets

BTL Sprockets

Raydafon Group's BTL Sprockets offer durable, precision-engineered components for seamless machinery operation, delivering reliability and efficiency. Ideal for industrial users seeking enhanced performance and long-term value.
BTL Cast Iron Sprockets

BTL Cast Iron Sprockets

Raydafon Group's BTL Cast Iron Sprockets deliver reliable power transmission with superior durability and precision engineering, ideal for industrial machinery. Made from high-quality cast iron, they offer unmatched resistance to wear and corrosion, reducing downtime and boosting efficiency for professionals in manufacturing and automation. Experience seamless performance and peace of mind, setting them apart from competitors. Upgrade your setup today for enhanced longevity and cost savings.
BTL Double Single Sprockets

BTL Double Single Sprockets

Raydafon Group's BTL Double Single Sprockets deliver unmatched precision and durability in industrial machinery, crafted from high-quality materials for seamless power transmission. Ideal for engineers and manufacturers, they reduce downtime and enhance efficiency, offering superior performance in demanding applications. Experience reliability and innovation—your go-to solution for lasting performance.
Finished Bore Sprockets

Finished Bore Sprockets

Raydafon Group's Finished Bore Sprockets deliver precision power transmission for industrial machinery. Crafted from durable materials for reliability, they excel in high-torque applications, reducing downtime and boosting efficiency. Ideal for engineers and maintenance teams, these sprockets ensure seamless operation, offering long-lasting performance. Experience the difference with Raydafon's innovative design and superior quality.
BTL Double Pitch Sprockets

BTL Double Pitch Sprockets

Raydafon Group offers BTL Double Pitch Sprockets, engineered for durability and precision in industrial applications. Ideal for engineers and manufacturers, these sprockets enhance efficiency and reduce maintenance, providing reliable performance and superior design that stands out from competitors.
QTL Sprockets

QTL Sprockets

Raydafon Group's QTL Sprockets deliver precision and durability with advanced materials and innovative design, perfect for engineers and DIY enthusiasts. Experience smooth performance and reliability, setting new standards in the industry.
FB Double Single Sprockets

FB Double Single Sprockets

Raydafon Group's FB Double Single Sprockets are precision-engineered components for smooth power transmission in machinery. Crafted from durable materials, they offer superior reliability and efficiency, ideal for industrial professionals and DIY enthusiasts. Experience enhanced performance and longevity, solving common wear issues. Uniquely designed for optimal compatibility, they outperform competitors. Buy now for dependable operation and peace of mind.
STL Double Pitch Sprockets

STL Double Pitch Sprockets

Raydafon Group's STL Double Pitch Sprockets deliver unmatched efficiency and durability for industrial machinery, featuring premium materials and precise engineering. Ideal for engineers and manufacturers, they ensure smooth operation and longevity, solving common wear issues with superior performance over competitors.

Why Choose Raydafon Sprockets?

  • Premium Materials: Made from high-grade alloy steel, stainless steel, or cast iron for durability.
  • Precision Engineering: CNC-machined for consistent performance and low noise operation.
  • Fast Delivery: Efficient logistics ensure timely shipment worldwide.
  • Customization: Tailored sprockets in various sizes, teeth counts, and coatings available.

Product Specifications (Sprockets)

1. Standard Sprockets

Parameter Details
Material Alloy Steel, Stainless Steel, Cast Iron
Teeth Count 10T – 120T
Bore Type Pilot Bore, Finished Bore, Taper Bore
Pitch ¼” to 3” (ANSI, ISO, DIN Standards)
Surface Treatment Black Oxide, Zinc Plating, Heat Treatment
Load Capacity Up to 5,000 RPM

2. Customized Sprockets

Raydafon supports OEM/ODM services, offering:

  • Special coatings (Nickel, Chrome, PTFE)
  • Non-standard teeth profiles (Silent, Double Pitch)
  • Hub configurations (Detachable, Fixed)

Frequently Asked Questions (FAQs)

1. What Are Sprockets Used For?

Sprockets are toothed wheels that engage with chains or tracks to transmit rotational power in machinery. They are commonly found in conveyors, motorcycles, agricultural equipment, and industrial automation systems.

2. Why Should I Choose Raydafon Sprockets Over Competitors?

Raydafon stands out due to:
High wear resistance – Extended lifespan even under heavy loads.
Strict QC processes – Ensures dimensional accuracy and defect-free products.
Competitive pricing – Direct factory prices for bulk wholesale buyers.

3. How Can I Get Custom Sprockets from China?

Simply contact our sales team with your requirements (material, dimensions, teeth profile). Raydafon provides:

  • Free technical consultation
  • Prototype development
  • Fast mass production & shipping

Solving Buyer Pain Points

Many global buyers face challenges when sourcing sprockets:

Inconsistent Quality?

  • Raydafon follows ISO 9001 standards, with each batch rigorously inspected.

Long Lead Times?

  • Our streamlined production ensures 15-30 days delivery (even faster for stock items).

Limited Customization?

  • We support tailored designs, small MOQs, and flexible branding options.

Call to Action

Looking for reliable sprockets suppliers? Raydafon is your trusted partner!

🔹 Request a Quote Now – Get competitive pricing within 24 hours.
🔹 Contact Us for Free Samples – Test our quality before bulk orders.
🔹 Customize Your Order – Share your CAD files for OEM solutions.

Buy high-performance sprockets from a leading China manufacturer today!

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