Our gearboxes for agricultural machinery are engineered to meet the diverse needs of modern farming operations. They are categorized based on application, power transmission efficiency, and environmental resilience. Below is a classification table for clarity.
| Type | Application | Power Range (HP) | Efficiency (%) |
|---|---|---|---|
| Planetary Gearbox | Tractors, Harvesters | 50-500 | 95-98 |
| Bevel Gearbox | Rotary Tillers, Spreaders | 20-200 | 92-95 |
| Worm Gearbox | Conveyors, Irrigation Systems | 10-100 | 85-90 |
| Helical Gearbox | Balers, Seeders | 30-300 | 94-97 |
Our gearboxes are designed with precision to ensure durability and optimal performance in harsh agricultural environments. Here are the detailed parameters presented in a list for easy reference.
Our gearboxes incorporate advanced features to maximize lifespan and efficiency. The table below summarizes key performance attributes.
| Feature | Description | Benefit |
|---|---|---|
| Precision Gearing | Computer-aided design and manufacturing for minimal backlash. | Enhances power transmission accuracy and reduces wear. |
| Thermal Management | Built-in cooling fins or optional fan cooling. | Prevents overheating during prolonged operation. |
| Sealing Technology | Double-lip seals and O-rings for superior protection. | Extends service life by preventing contaminant ingress. |
| Noise Reduction | Helical or planetary gear design for quieter operation. | Improves operator comfort and compliance with noise regulations. |
Our gearboxes are versatile and used in various farming equipment. Below is a list of common applications.
What types of gearboxes are best for heavy-duty farming equipment?
Planetary and helical gearboxes are ideal due to their high torque capacity and efficiency, often used in tractors and harvesters for reliable performance under heavy loads.
How often should I lubricate my agricultural gearbox?
Lubrication intervals depend on usage; typically, check every 250-500 hours of operation. Use high-quality gear oil and follow the manufacturer's guidelines to prevent wear and ensure longevity.
Can these gearboxes be customized for specific machinery?
Yes, we offer customization options for gear ratios, mounting styles, and materials to match your equipment's requirements, ensuring optimal fit and function.
What is the average lifespan of an agricultural gearbox?
With proper maintenance, our gearboxes can last 10,000 to 20,000 hours, but this varies based on operating conditions, load, and adherence to service schedules.
Are these gearboxes resistant to environmental factors like dust and moisture?
Absolutely, they feature IP65 or higher protection ratings with robust sealing to withstand dust, moisture, and extreme temperatures common in agricultural settings.
How do I troubleshoot common gearbox issues like noise or overheating?
Noise may indicate misalignment or worn gears; check mounts and lubrication. Overheating often results from low oil levels or excessive load; inspect and adjust as needed, consulting our manual for specifics.
What maintenance practices are recommended for peak performance?
Regularly inspect seals, lubricate according to schedule, monitor for leaks, and perform vibration analysis if available. Annual professional servicing is advised for complex systems.
Do you provide technical support or installation guidance?
Yes, we offer comprehensive technical support, including installation manuals, online resources, and customer service to assist with setup and troubleshooting.
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